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For further information contact:
Defabs Engineering Limited.
Clarke Street
Derby
DE1 2BU
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Telephone: +44 (0)1332 361544
Fax: +44 (0)1332 292723
Email: sales@defabs.com
- T: 01332 361544
Specialist fabrication & engineering services
Food // Brewing // Pharmaceutical // Utilities
Food // Brewing // Pharmaceutical // Utilities
Case Studies
Client: SPIE
Project: Jacksons Bakery new build factory
Project Summary:
Sector // Food
Jacksons Bakery new build factory // SPIE
Installation of the mechanical services for a new purpose built manufacturing facility.
Defabs team liaised closely with the client's project manager to agree a phased installation of services to production equipment as the project progressed.
A flexible and collaborative approach was needed to meet the extremely challenging project timetable while maintaining safety and quality standards throughout
Steam & Condensate system
Process pipework
Chilled Water Pipework Layout
Compressed Air Ring Main Layout
Gas services
Client: Briggs
Project: Everard's brewery
Project Summary:
Sector // Food
Everard's brewery // Briggs
Installation of Mechanical Equipment
Skid packages, Valve Blocks
Complete Brewery Piping System
Client: Princes
Project: Bradford
Project Summary:
Sector // Food
Bradford // Princes
Pump Skids & Pipework System
Steelwork support structure
Client: Veolia Water
Project: Skids
Project Summary:
Sector // Utilities
Skids // Veolia Water
Defabs has been providing skids for the Veolia Water for the past five years and has already completed 5 so far in 2022.
These vary from skid to skid in size and requirements, and are in use to treat water, either on a fixed site or used as mobile devices. So considering the requirements these must be manufactured to a high standard, are fully quality checked before being released from our workshop. We have a dedicated team on the works to ensure consistency of quality and awareness of the client’s requirements.
Whilst the instructions are received with a detailed specification, P&ID, and a manufacturing document schedule, it is up to Defabs to correctly interpret these requirements, ensure on time completion, as there is often a short delivery period, plus issue with full documentation and traceability to include weld maps, weld logs, welder qualifications, material certificates, final drawings, test certification and calibration information.
Quality inspections include testing and dimension checks, plus visual inspections and weld checks.
Defabs fabricates within the workshop the tank, pipework and frame, within a dedicated area of the workshop, in line with our ISO 9001:2015 procedures to ensure consistency of the completed product.
Client: Various
Project: Recent Works
Project Summary: Various Work/Projects for Clients
Sector // Various
Recent Works // Various
Some recent works carried out for various clients.
Defabs works with Clients from a wide variety of Sectors
Client: Various
Project: Various Work
Project Summary:
Sector // Various
Various Work // Various
More works for various clients
Defabs works with Clients from a wide variety of Sectors
Client: Greencore
Project: selby
Project Summary:
Sector // Food
selby // Greencore
Pump Skids & Pipework System
Steelwork support structure
Client: Briggs
Project: Novartis
Project Summary:
Sector // Pharmaceutical
Novartis // Briggs
Skid built MDI Mixing System
ASME BPE Pharmaceutical Pipework System
CE Marked Support & access platform
Client: Hain Daniels Group
Project: Grimsby
Project Summary:
Sector // Food
Grimsby // Hain Daniels Group
Process Kettle refurbishment
Stainless steel platform fabrication
Piping system to vessels
Client: 2 Sisters Food Group
Project: ROGERSTONES
Project Summary:
Sector // Food
ROGERSTONES // 2 Sisters Food Group
A contract with a Leading Producer of British Cooked Poultry.
The project involves the installation of Mechanical Services to the new Production areas and Energy Centre.
Thermal Oil
Steam
Client: SPIE
Project: MOY Park Hatchery
Project Summary:
Sector // Food
MOY Park Hatchery // SPIE
SPIE contracted Defabs to install the mechanical services package for a new poultry butchery and
production unit.
Domestic Hot & Cold Water Layout to Sinks and Showers
LTHW Service
Chilled Water Pipework Layout
Process Hot and Cold Water Layout
Compressed Air Ring Main Layout
Foam Sanitiser and Hygiene Hot Water Layout
Client: Britvic
Project: Rugby
Project Summary:
Sector // Food
Rugby // Britvic
Pump Skids & Pipework system
Steelwork support structure
Client: Coca-Cola
Project: Wakefield
Project Summary:
Sector // Food
Wakefield // Coca-Cola
Pump Skids & Pipework system
Steelwork support structure
Client: Refresco
Project: Wrexham
Project Summary:
Sector // Food
Wrexham // Refresco
Manufacture 10 off x10T Mixing Vessels
Ingress of Vessels
Transfer Pumps & Flow Plate
Pipework distribution system
Client: SPIE
Project: Crown Ooultry new build factory
Project Summary:
Sector // Food
Crown Ooultry new build factory // SPIE
Installation of the mechanical services package for a new poultry butchery and production unit.
Domestic Hot & Cold Water
LTHW Service
Chilled Water Pipework Layout
Process Hot and Cold Water Layout
Compressed Air Ring Main Layout
Foam Sanitiser and Hygiene Hot Water Layout
Client: SPIE
Project: Jacksons Bakery new build factory
Project Summary:
Sector // Food
Jacksons Bakery new build factory // SPIE
Installation of the mechanical services for a new purpose built manufacturing facility.
Defabs team liaised closely with the client's project manager to agree a phased installation of services to production equipment as the project progressed.
A flexible and collaborative approach was needed to meet the extremely challenging project timetable while maintaining safety and quality standards throughout
Steam & Condensate system
Process pipework
Chilled Water Pipework Layout
Compressed Air Ring Main Layout
Gas services
Client: Scott Bader
Project: Pressure Vessel
Project Summary: Defabs have recently carried out the Design, Manufacture and installation of a 33,000 litre Limpet Coil Pressure Blending Vessel. The vessel was fabricated at our Derby facility and transported to the clients site where Defabs completed the vessel ingress and associated pipe-work installation.
Sector // Chemical
Pressure Vessel // Scott Bader
Defabs have recently carried out the Design, Manufacture and installation of a 33,000 litre Limpet Coil Pressure Blending Vessel. The vessel was fabricated at our Derby facility and transported to the clients site where Defabs completed the vessel ingress and associated pipe-work installation.
Vessel Construction
3.2 metres Diameter
4.0 metres Tan to Tan
Vertical cylindrical configuration
2:1 dished top and bottom.
Limpet Coil Jacket over dished bottom and vessel straight side.
Vessel Finish
Internally polished to a 0.5µM Ra finish
All welds ground smooth and polished to 0.5µM Ra finish
Design Criteria
PD5500 Cat 2, 2000 & PED 97/23/EC Gas Group 1
Design Pressure: 3.0 Bar G + Full Vacuum 32 Bar G
Design Temperature: 165 C
Radiography: 10% Butt Welds